We specialize in tailoring carbon fiber to the unique and rigorous demands of diverse customers and applications, from consumer goods to medical devices to robotics. Review your customization options below and let’s bring your vision to life.
Our ISO 9001 certified manufacturing process is strictly managed to deliver perfection every time, for every job — ensuring zero porosity, no cosmetic defects, and 100% satisfaction, guaranteed.
All products undergo an extensive quality check before we ship them from our facility, so you can rest assured you’ll be getting flawless, high performance carbon fiber parts, every time.
We can achieve your precise design and performance characteristics in even the most challenging projects.
THICKNESS
We can meet nearly any thickness requirement, including custom sheets in nearly any thickness up to 1”. Or choose from one of our seven standard thicknesses (shown below) ranging from .010” (25mm) to .122” (3.1mm).
Our very thinnest carbon fiber veneer. A thin, very flexible carbon fiber veneer used over other substrates such as aluminum or MDF. It can be wrapped around a 1-inch diameter pipe and can be cut with a pair of scissors or razor knife. An ideal choice for a smooth, flat surface.
Our standard thin sheet. A fairly flexible carbon fiber veneer, used for projects with a stiff panel or substrate. It will wrap around a 4-inch diameter pipe and cuts with a pair of good scissors or sharp razor knife. The added thickness and rigidity of this veneer covers slight imperfections in a substrate that might show through if covered by a .25mm sheet.
A medium thickness sheet. A flat panel with some flex, this panel works well as a semi-rigid veneer or a light structural material. It can be bent around a 10-12-inch diameter pipe. This panel can be cut with a razor knife using multiple scoring actions or an abrasive cutoff wheel. Edges can be cleaned up using 220 grit sandpaper for a soft, smooth feel.
A stiff sheet. With only slight flexibility, this carbon fiber panel is commonly used in light structural parts or dash panels to support guages and controls. It can be cut with a carbide router/CNC bits or abrasive cutoff wheels. As with all carbon fiber products, continuous rim, non-toothed blades work best.
A very stiff structural panel. This carbon fiber panel is semi-rigid with just a little flex. It can be cut with a carbide bits or abrasive cutoff wheels.
A structural panel – very rigid. This carbon fiber panel is built for light structural components and is ideal for robotics, UAV and quadcopters, etc.
A structural panel – 1/8” thick and rock solid. This carbon fiber panel is most often used for structural parts and components, as well as knife handles and a variety of applications requiring high strength and light weight. It can be cut with a carbide saw or abrasive cutoff wheels.
FABRICS AND FINISHES
MACHINING
Whether you need one part or 1,000, we have the tools and equipment to make precise cuts to the most stringent requirements. With three CNC machines available to accommodate varying needs, our in-house machining team can cut your carbon fiber parts to a tolerance of 0.005” to ensure a perfect fit every time.
Adhesives
When it comes to adhesive, we choose to use a high-performance, high-temperature double-adhesive film made by 3M that withstands heat to 600 degrees F. However, there are other good options on the market. Here’s our review of the best:
Our favorite adhesive is 3M 468MP film, available through our website. We like this adhesive for its clean, easy application. It comes with a two-sided paper backing – just peel off one side of the paper backing and apply it to your carbon fiber. Peel off the second side and apply it to your application. Done.
Contact cement, water-based epoxy resin, or any standard laminate countertop adhesive are also good adhesive options for carbon fiber. One practical tip — be sure your adhesive is completely dry before applying your piece to its surface. Any trapped moisture will react with the resin and cause bubbles in the surface over time.
CASE Studies
Our zero porosity carbon fiber brings unprecedented performance and style to a broad range of applications. Discover how we’ve partnered with innovative companies to find optimal solutions for their engineering and business challenges.
A customer working with electron and photon optics contacted us for a carbon fiber dampening arm. Our solution included unidirectional carbon fiber offset at specific angles to provide the precise degree of rigidity and stability they required.
These customized wheelchairs include carbon fiber side guards, foot plates and seat plates designed specifically for each user. We create made-to-fit parts for every one of their customers.
One of our UAV customers creates drones that for inspection and surveillance in confined spaces like tunnels, electrical vaults, tanks and underground mining — places that are dangerous or impossible for humans to go.
An innovative boat builder that makes high performance, collared, aluminum boats with industry-leading safety features came to us for carbon fiber dash panels and interior surfaces.
One customer specializes in powered exoskeleton technology that helps patients stand and walk during rehabilitation. They required an extremely strong, lightweight material — and carbon fiber fit the bill.
This customer approached us with finished prototypes that he wanted to produce in quantity. Our challenge was to develop the molds and production system to replicate the cases on a large scale while maintaining their handcrafted detail.
Protech partnered with Seattle’s Common Fibers to bring their vision for a high-tech, lightweight, RFID-blocking wallet to life. The resulting products are stylish, sleek, high quality and protect your information.
We worked with a racing company to develop light, durable parts that could withstand the heat of a race car engine. They’re now standard in certain engines — and are winning races again and again.
Knife makers and manufacturers are often looking for innovation and new materials that will set their products apart. These customers push us to keep us looking for new materials, layups and production methods that give them an edge.
How it Works
From detailed consultation to final delivery, we make custom parts orders simple and easy. We pride ourselves on providing exceptional customer service by anticipating your needs, offering customized solutions and on-time delivery.
Give us a call at (360) 573-7800 or use our contact form below to describe your project. We'll discuss your projects' specific needs, answer your questions and define project specs.
Once you’ve confirmed your needs, we’ll send you a detailed, competitive quote for you to review.
Your project enters our manufacturing queue the morning after we receive your approval. On average, custom orders ship within 10-15 business days. In-stock products and samples ship within 48 hours.
